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Electrical Testing Articles

How Often Should You Test and Tag Electrical Equipment in Australia? [2025 Guide]

31/5/2025

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When it comes to electrical safety in the workplace, testing and tagging is more than just best practice — it's a legal obligation under Australian WHS regulations. But how often should you test and tag your equipment?
This 2025 guide explains everything you need to know, including the recommended testing frequencies for different environments, legal requirements, and how to stay compliant without the stress.


Why Test and Tag?
Testing and tagging helps identify electrical faults that could lead to fires, electrocution, or serious injury. It ensures that portable appliances are safe to use and compliant with the AS/NZS 3760:2022 standard.
Under WHS legislation, employers and PCBUs (persons conducting a business or undertaking) have a duty of care to ensure electrical equipment is inspected, tested, and maintained regularly.

​How Often Should You Test and Tag?
Testing frequency depends on the type of environment your equipment is used in. Below are the current guidelines from AS/NZS 3760:2022:

Environment
Test & Tag Frequency
Construction, demolition, mining​
Every 3 months
Factories, warehouses, workshops​
Every 6 months
Kitchens, laboratories, production
Every 12 months
Offices, server rooms
Every 5 years (see note)
Hire equipment (after each hire)
Before each hire
Hostile environments (wet, dust, etc)
Every 3–6 months (as required)
​Note: Where standing desks are present in office environments, testing should be done every 12 months due to the regular flexing and movement of power cables, which increases wear and risk of damage.


What Happens If You Don’t Comply?
Failure to comply with testing and tagging requirements can result in:
  • Fines or legal action under WHS laws
  • Invalid insurance claims after electrical incidents
  • Workplace injuries or fatalities
  • Disruption to operations due to faulty equipment
Regular testing helps you avoid risk and demonstrates your commitment to safety and compliance.


What Changed in 2025?
As of 2025, there have been no major amendments to AS/NZS 3760, but the emphasis on documentation, digital reporting, and proactive maintenance has grown. Regulators are increasingly expecting businesses to maintain electronic records of all testing.


Choosing a Test and Tag Provider
To ensure full compliance and peace of mind, choose a provider that offers:
  • Fully qualified and insured technicians
  • Barcode tracking and digital reporting
  • Flexible bookings (after hours or weekends)
  • Reminder services to stay on schedule
  • Clear, transparent pricing


Why Choose Test and Tag Australia?
At Test and Tag Australia, we specialise in helping businesses across NSW, VIC, QLD and SA stay safe and compliant. Whether you're a small office or a multi-site operation, our team provides fast, reliable service at competitive rates.
We also offer reminder systems and electronic compliance reports, so you never miss a test date.


Need Help Staying Compliant?
Let us take care of your testing schedule so you can focus on your business.
📞 Call us today or
📅 Request a quote online to arrange your next inspection.
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Why Every Facility Manager Should Have Electrical Switchboard IR Inspections on Their Preventative Maintenance Program

21/9/2023

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Facility managers play a crucial role in ensuring the smooth operation of commercial and industrial spaces. One of their primary responsibilities is to maintain the infrastructure and equipment within their facilities. Among the various aspects of maintenance, electrical systems are of paramount importance. Electrical failures can lead to costly downtime, safety hazards, and even fires. To mitigate these risks, every facility manager should consider incorporating Electrical Switchboard Infrared (IR) inspection into their preventative maintenance program. In this article, we will explore the importance of IR inspection and its numerous benefits for facility management.
 
Understanding Electrical Switchboard IR Inspection
 
Electrical Switchboard IR inspection, also known as thermographic inspection, is a non-destructive testing technique that uses infrared cameras to detect and record temperature variations in electrical equipment. This technology can identify "hot spots" caused by loose connections, overloads, imbalanced loads, and other issues that may not be visible to the naked eye. By detecting these problems early, facility managers can prevent equipment failures, unplanned downtime, and safety hazards.
 
Key Benefits of Electrical Switchboard IR Inspection
 
1. Prevents Equipment Failures
 
One of the most significant advantages of incorporating IR inspection into your preventative maintenance program is its ability to prevent equipment failures. By identifying overheating components or connections, facility managers can address issues before they lead to equipment breakdowns. This proactive approach saves time and money that would otherwise be spent on emergency repairs or replacements.
 
2. Enhances Electrical Safety
 
Safety is a top priority in any facility. Electrical faults can result in fires, electrical shocks, and other dangerous situations. IR inspection helps identify potential safety hazards early on, allowing facility managers to take corrective actions promptly. This reduces the risk of accidents and ensures a safer work environment for employees and visitors.
 
3. Extends Equipment Lifespan
 
Regular IR inspections can extend the lifespan of electrical equipment. Overheating is a leading cause of premature wear and tear on components. By addressing hot spots, facility managers can prevent damage and extend the life of their electrical assets, saving on replacement costs.
 
4. Improves Energy Efficiency
 
Inefficient electrical systems waste energy and increase operational costs. IR inspections can identify issues such as poor connections or imbalanced loads that lead to energy losses. By rectifying these problems, facility managers can improve energy efficiency and reduce utility expenses.
 
5. Compliance with Regulations
 
Many regulatory bodies and insurance companies require routine inspections of electrical systems to maintain compliance. Failing to meet these requirements can result in fines or the loss of insurance coverage. IR inspections help facility managers meet these obligations by providing documented proof of system health and safety.
 
6. Minimises Downtime
 
Unplanned downtime can disrupt operations, delay projects, and lead to financial losses. IR inspections help identify potential issues before they cause major problems, reducing the likelihood of unexpected shutdowns. This proactive approach allows facility managers to schedule maintenance during planned downtime, minimizing disruptions.
 
7. Cost-Effective Maintenance
 
IR inspections are a cost-effective preventative maintenance tool. While they require an initial investment in equipment and training, the long-term savings from preventing equipment failures and improving efficiency far outweigh the initial costs.
 
Conclusion
 
Incorporating Electrical Switchboard IR inspection into a preventative maintenance program is a wise decision for every facility manager. This non-invasive technology can detect potential electrical issues, prevent equipment failures, enhance safety, extend equipment lifespan, improve energy efficiency, and ensure compliance with regulations. By investing in regular IR inspections, facility managers can proactively maintain their electrical systems, reduce operational costs, and create a safer and more reliable environment for their facilities. In the long run, this approach not only saves money but also contributes to the overall success of the organization.

If in doubt, please drop us a line, our Electrical Engineering team will be happy to help!
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Do I need to test and tag?

6/8/2023

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Do I Need to Test and Tag? Understanding Workplace Test and Tag Requirements in Australia

Electrical safety is of paramount importance in workplaces across Australia, where faulty electrical equipment can pose serious risks to employees and property. To mitigate these hazards, the Australian Standard AS/NZS 3760:2010 outlines test and tag requirements, ensuring electrical appliances are regularly inspected and tagged for safety compliance. In this article, we delve into the significance of testing and tagging in workplaces and clarify the obligations of employers and employees under AS3760.

The Importance of Testing and Tagging:
Testing and tagging, also known as electrical appliance testing (PAT), is a vital process that assesses the safety of electrical equipment. The aim is to identify faulty appliances, potential defects, or damage that could lead to electric shocks, fires, or other accidents. By adhering to AS3760, employers can create a safer work environment, reducing the risk of injuries and ensuring compliance with legal regulations.

Understanding AS/NZS 3760:2022:
AS/NZS 3760:2022 is the Australian and New Zealand Standard for In-service Safety Inspection and Testing of Electrical Equipment. This standard provides guidelines for testing and tagging electrical appliances and equipment used in workplaces. According to the standard, electrical equipment should undergo routine inspections, testing, and tagging based on the type of environment they are used in and the risk level associated with the equipment.

Workplace Test and Tag Requirements:
1. Inspection Intervals: AS3760 prescribes inspection intervals based on the type of equipment and its usage. For example, in a construction environment, the inspection frequency might be more frequent than in an office setting. Regular inspections help identify wear and tear, damage, or issues that might affect an appliance's safety.

2. Testing Procedures: The standard specifies the test procedures to be followed during inspections. This typically involves electrical tests to assess the integrity and safety of the equipment. After successful testing, the appliance is tagged with a label, indicating its compliance status and the date of the inspection.

3. Tagging System: The tagging system used in Australia typically involves color-coding and labeling to provide quick visual cues about an appliance's inspection status. Different colors represent different timeframes for retesting, making it easy to identify appliances that require attention.

4. Record Keeping: Employers are required to maintain detailed records of all test and tag activities. This documentation helps in demonstrating compliance and provides a history of maintenance for each electrical appliance.

Who Is Responsible for Testing and Tagging?
The responsibility for testing and tagging falls on both employers and employees. Employers have a duty of care to ensure the safety of their workforce, and complying with AS3760 is an essential part of fulfilling this obligation. They must engage competent individuals or qualified electrical contractors to carry out the inspections, testing, and tagging.

Employees also play a crucial role in maintaining electrical safety. They should promptly report any faulty or damaged equipment to their employer, and they must not use appliances that are not tagged or have passed their inspection date.

Conclusion:
In conclusion, testing and tagging are essential safety measures in Australian workplaces, ensuring electrical equipment is safe for use and compliant with AS3760. By adhering to this standard, employers can protect their employees, prevent accidents, and uphold legal obligations. Regular inspections, testing, and proper record-keeping create a safer work environment and promote electrical safety awareness among the workforce. Remember, electrical safety is everyone's responsibility, and staying proactive in maintaining safe electrical equipment is the key to a secure workplace.
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    Author

    Marc Shenoda 
    B.Eng (Electrical) 
    University of Sydney

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